Phenolic resin process nodular cast iron machine tool accessories

EN-GJS-450-18 ductile iron is a high-performance cast iron material with excellent mechanical properties, toughness and wear resistance, and is widely used in the manufacture of high-precision machine tool accessories.

Product Description

ZYD is an OEM factory with more than 20 years of casting and processing experience. We have independent mold design and mold making, rich casting technology, precise processing equipment, high-quality packaging and customer-satisfying quality and service. We mainly operate in the European and North American markets. In the long-term cooperation with customers, we have gained unanimous praise from customers for our products.

 

1. Introduction of high-quality phenolic resin process ductile iron machine tool accessories

EN-GJS-450-18 ductile iron is a high-performance cast iron material with excellent mechanical properties, toughness and wear resistance, and is widely used in the manufacture of high-precision machine tool accessories. EN-GJS-450-18 ductile iron machine tool accessories produced by phenolic resin sand casting process have high precision, high stability and long service life, and are suitable for key components such as bed, guide rails, base, column, etc. of CNC machine tools, machining centers, milling machines, lathes and other equipment. This product has become the core choice of modern machine tool manufacturing with its excellent performance and reliability.

 

2. Product Features

Technical Parameters

Parameter Name Value/Description
Material Grade EN-GJS-450-18
Tensile Strength ≥450 MPa
Yield Strength ≥310 MPa
Elongation ≥18%
Hardness 160-210 HB
Applicable Parts CNC Bed, Guide Rail, Base, Column, etc.
Applicable Fields CNC Machine Tools, Machining Centers, Milling Machines, Lathes, etc.

High Strength and Toughness

     Tensile Strength: 450 MPa

     Yield Strength: 310 MPa

     Elongation: 18%

     It has excellent strength and toughness and can withstand high loads and impacts during machine tool operation.

Excellent Wear Resistance

     The spheroidal graphite structure in ductile iron significantly improves the wear resistance of the material and extends the service life of machine tool accessories.

Good Shock Absorption Performance

     Ductile iron has good shock absorption performance and can effectively absorb vibration during machine tool operation, improving machining accuracy and surface quality.

High Precision and Stability

     The phenolic resin sand casting process is used to ensure that the accessories have high dimensional accuracy and good surface finish, which is suitable for the manufacture of high-precision machine tools.

Corrosion Resistance

     Through reasonable material ratio and surface treatment, EN-GJS-450-18 ductile iron has good corrosion resistance and can adapt to humid environments.

 

3. Product Advantages

High Strength and High Toughness

     EN-GJS-450-18 ductile iron can withstand high loads and impacts, ensuring the stability and reliability of machine tool operation.

Excellent Wear Resistance

     Significantly extends the service life of machine tool accessories and reduces maintenance costs.

Good Shock Absorption Performance

     Effectively absorbs vibration, reduces vibration and noise during machine tool operation, and improves processing accuracy and surface quality.

High Precision and High Stability

     The phenolic resin sand casting process ensures high dimensional accuracy and good surface quality of the product, meeting the high requirements of machine tool accessories.

Environmental Protection and Sustainability

     Ductile iron materials can be recycled and meet the environmental protection requirements of modern industry.

 

4. Application areas

Machine tool bed

     EN-GJS-450-18 ductile iron has high rigidity and shock absorption performance, suitable for manufacturing machine tool beds, ensuring the stability and accuracy of machine tool operation.

Guide rails and slides

     High wear resistance and low friction coefficient, suitable for manufacturing guide rails and slides, extending the service life of machine tools.

Base and column

     High strength and rigidity, suitable for manufacturing bases and columns, supporting the overall structure of machine tools.

Other machine tool accessories

     Such as workbenches, gearbox housings, bearing seats, etc., suitable for parts that require high precision and high stability.

 

In modern industrial manufacturing, machine tools are the core of the production line, and the quality of machine tool accessories directly determines the accuracy, efficiency and life of the equipment. As a professional high-quality OEM machine tool accessories manufacturer, we provide customers with high-precision and high-reliability machine tool accessories solutions with exquisite craftsmanship, advanced technology and strict quality standards, helping industrial manufacturing to move to a higher level.

1. Professional OEM service, tailor-made

We have rich OEM production experience and can provide personalized design and manufacturing services according to customer needs. Whether it is drawing customization, material selection, or process optimization, we can accurately meet your needs and ensure that the accessories are perfectly matched with your equipment.

2. Advanced technology, quality assurance

Adopting advanced casting, heat treatment and machining technology, from mold design, production casting, heat treatment, precision machining, surface treatment, the entire production process combined with a strict quality control system, each product undergoes a strict testing process to ensure that each product sent to customers is of reliable quality.

3. Diversified material selection to meet different needs

We provide a variety of material options, including gray iron, ductile iron, carbon steel, alloy steel, stainless steel, cast aluminum, etc. Including various special materials of cast iron and cast steel, such as heat-resistant alloy ductile iron, austempered ductile iron, silicon solid molten ductile iron, high chromium steel, high manganese steel, etc. Provide a variety of material options according to customer needs.

4. Green production, practice sustainable development

We are committed to green casting technology, reducing energy consumption and environmental pollution in the production process, and contributing to sustainable agriculture.

5. Efficient production and fast delivery

Relying on modern production lines and efficient management systems, we can achieve rapid response and on-time delivery, helping customers shorten production cycles and improve market competitiveness.

6. Full service, worry-free cooperation

From demand communication, sample production to mass production and after-sales support, we provide one-stop service throughout the process to ensure that customers can feel professional and considerate in every link.

Choose us, choose professionalism and trust!

Whether it is large-scale mass production or small-batch customization needs, we will become your trusted OEM partner with exquisite craftsmanship, reliable quality and efficient service.

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